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Process flow: aluminum water heating - aluminum water pouring into the mold - vertical die-casting machine compression molding - picking up - product surface treatment (manual or fully automatic operation is optional)
Die-cast aluminum pot production process |
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| Function | Aluminum ingots are melted into molten aluminum | Aluminum die casting | Removing flash from pots | Rough polishing and fine polishing of pot surfaces | |||||
| Equipment | Optional electric or gas stove | Four-column die-casting machine | Pneumatic grinder | Multi-station shot blasting machine | |||||
| Pictures for reference |
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| Function | Magnetic sheet composite | High temperature oven after pot spraying | Primer and Teflon spray | Preheating the cookware surface | |||||
| Equipment | Wire winding hydraulic press | High temperature oven | Manual spraying equipment | Conveyor oven | |||||
| category |
Vertical aluminum pot die casting machine(CNC) |
Horizontal aluminum pot die casting machine(NC) |
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Machine control method |
Servo system digital control |
Proportional valve analog control |
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Processing range diameter*height (mm) |
≤320*150 |
≤320*150 |
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Minimum product thickness(mm) |
1.5mm |
1.5mm |
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quality |
Finished product rate 99% |
Finished product rate 90% |
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Material utilization |
One-time molding, waste ratio<0.1% |
One-time molding, waste ratio>50% |
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Output (pcs/8h) |
1000 pcs |
600 pcs |
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Motor power(KW) |
22KW--Servo motor saves 50% energy |
30KW--Normal motor |
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500kg Electric furnace output |
Single product weight 1KG, output 500 pieces |
Single product weight 1KG, output 250 pieces |
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Mould service life |
300,000 |
50,000 |
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Mould material |
H13 |
DH21 |
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Automatic loading and unloading control |
YES(Optional) |
YES(Optional) |
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Induction cooker double bottom function |
Under development |
Unable to achieve |
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Pass high temperature test |
500° |
450° |
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Overall dimensions (length*width*height)m |
3*3*3 |
8*2.2*3 |
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Equipment cost |
The total investment cost of vertical die-casting equipment is 30% lower than that of horizontal die-casting machine |
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Description |
Motor Power |
Working Pressure |
Return Force |
Opening Height |
Cylinder Stroke |
Equipment Weight |
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KW |
MPA |
KN |
mm |
mm |
KG |
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HPFS-200T |
18.5 |
24 |
126 |
1000 |
700 |
8500kg |
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HPFS-300T |
36 |
25 |
306 |
1200 |
800 |
17500kg |
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HPFS-400T |
28.3 |
25 |
306 |
1300 |
800 |
19000kg |
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HPFS-500T |
29 |
25 |
306 |
1200 |
900 |
25000kg |
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HPFS-600T |
40 |
25 |
720 |
1300 |
900 |
40000kg |